Custom Mailer Box: The Packaging That Delivers More Than Just ProductsOrder

Shipping a great product in a boring or flimsy box kills the first impression. Customers crave a moment—something that feels exciting and intentional. 

A custom shipping box is a durable, branded shipping solution made from corrugated cardboard, often with tuck flaps or fold-in designs, perfect for e-commerce and retail deliveries. They combine protection with aesthetics and can be tailored to any business through custom printing, box dimensions, and design.

What is a Mailer Box and Why Is It So Popular?

Versandkartons are packaging boxes made from sturdy corrugated cardboard, designed for shipping while presenting your product in a professional, branded way. They’re often seen in subscription boxes, e-commerce packaging, and high-end gift boxes.

Benefits of mailer boxes:

• Protect products during shipping with fluting-strength corrugated cardboard
• Enhance brand perception with full digital CMYK printing
• Easy-to-design and assemble without glue or tape
• Low shipping costs due to light but strong materials

How Do Tuck Top Mailer Boxes Enhance Unboxing?

The tuck top mailer box style creates an elegant opening experience and adds strength to the structure. This design reduces the risk of damage and ensures a clean look.

Create a memorable unboxing experience:

• Use inner lid print for storytelling
• Add inserts or trays to hold products securely
• Include handwritten notes or branded tissue paper

What Materials Are Used in Mailer Boxes?

Most mailer boxes are made from white corrugated cardboard or kraft paperboard. These materials are chosen for their strength, printability, and sustainability.

Options include:

• Kraft: natural, eco-friendly, rustic finish
• White material: clean, ideal for vibrant prints
• Corrugated cardboard box: high durability, perfect for shipping

How to Design a Custom Mailer Box?

Start with a dieline template or use our easy-to-use online design tool. You can upload your artwork, pick colors, add logos、select  custom size，and preview your box in real time

Are Mailer Boxes Eco-Friendly?

Yes. Our boxes are made from recyclable materials and support sustainable packaging initiatives. Kraft boxes, in particular, are naturally biodegradable.

Why eco matters:

• Better for the planet
• Enhances your brand image
• Appeals to environmentally-conscious customers

What’s the Typical Turnaround and Shipping Time?

Once the design is approved, most orders are printed and shipped within 7 business days. You’ll receive a shipping notification with tracking details.

• Production Time: 5–7 business days
• Shipping Method: UPS Ground Shipping or alternate arrangement
• Minimum Quantity: Low minimums starting at 100 units

Why Do E-commerce Sellers Love Custom Mailer Boxes?

Because Package come with branding power. For sellers on Etsy, Shopify, or Amazon, a beautiful package = more reviews and repeat orders.

Perks for sellers:

• Increases perceived value
• Provides free advertising with boxes with your logo
• Encourages social sharing via unboxing videos

How to Order Custom Mailer Boxes Online?

You can order custom mailer boxes directly from our site(https://everthan.com/). Simply:

1. Choose your box dimensions and material
2. Upload your artwork or use our free design tool featuring hundreds of templates
3. Preview your box using our 3D design tool
4. Order a sample or submit a proof order for review
5. Confirm and wait for delivery!

FAQs

Can I order a small batch of mailer boxes?
Yes! We offer low minimums, so even small brands can enjoy fully custom packaging.

Are kraft mailer boxes strong enough for shipping?
Yes. They’re made from sturdy corrugated cardboard in fluting, designed to endure the rigors of most shipping scenarios.

Do you offer custom inserts or dividers inside the box?
Absolutely. Custom inserts help secure fragile items and enhance presentation.

Can I get a branded box with inside print only?
Yes, you can choose inside-only printing for a subtle surprise-and-delight moment.

How are the boxes shipped?
Boxes are usually flat-packed to save space and reduce shipping costs.

Is there an option to get a proof before full production?
Yes, you can order a sample or request a proof order.

Summary: Why Choose Our Custom Mailer Boxes

• Strong, protective corrugated cardboard material
• Fully anpassbar with low MOQs
• Fast turnaround—7 business days
• Easy online design & ordering
• Eco-friendly and brand-enhancing
• Great for subscription boxes, e-commerce, gifting, and more

Explore our other options: gift boxes, corrugated boxes, packaging boxes, custom box printing, product boxes.

Need help with your design or have a tight deadline? Contact us today and let our expert team assist you with your packaging needs!